how do you adjust the throttle on a honda gcv160

Taking the carburetor apart and cleaning it is time-consuming but not difficult. . 0000041119 00000 n Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. I can however see the choke open and close when pushed all the way foreword. 0000001694 00000 n I can't figure out how to fine tune the engine speed. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. If the carb is dirty, adjustments will be temporary. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Remove the four 6 x 12 mm flange bolts. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. 0000066417 00000 n Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. 0000072748 00000 n 62 0 obj <>stream how to bypass the governor on a predator 212 engine Honda GX160 GX220. If possible, regular unleaded gasoline is ideal. Every 150 hours: Adjust the idle speed. 0000029345 00000 n %PDF-1.4 % Move the choke/throttle/stop lever to FAST.. I will check this again. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. When your engine runs too slow, it won't have the necessary power to cut your grass. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . If it is internal, throw it away. 0000002323 00000 n Start the engine and warm it up to the normal operating temperature. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. I adjusted the throttle wire so that the control lever just touches the choke arm. Just don't use normal silicone sealent. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. As you loosen the bolts, hold onto the carburetor. %%EOF I tried to fix them, but to no avail! 0000073046 00000 n By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Please ensure that you take all proper safety measures before attempting any project. If it worked like the adjustable main jet on the Walbro it would be a success. 0000048687 00000 n 0000008082 00000 n `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Fuel Make sure there is fresh gasoline in the tank. Check the filter element for damage. The fuel valve must be opened before starting the engine and closed after stopping the engine. I was having a problem adjusting my idle. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Sep 17, 2008. Start the engine and allow it to warm up to normal operating temperature. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. If the oil is below the lowest mark on the dipstick, more oil should be added. Not the Autochoke versions? I am trying to adjust the top speed. I want to do this rite one time. The flyweights on the gov have probably come apart. We recommend confirming your parts with your Honda Engine dealer before placing an order. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 0000002456 00000 n Probably needs to be replaced at some point. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. The throttle lever is. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000005664 00000 n Turn the key in the ignition to start the engine. 0000026056 00000 n Once you have taken the carburetor off, it is time to disassemble. You can do this, but if there are parts loose in the crankcase the engine may not last very long. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. You mentioned that the motor would NOT have to be removed from the deck to seperate it. Your job is to figure out what is causing the mix to be off. Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000041884 00000 n Is there a screw adjustment somewhere that I am missing? Continue taking the carb apart and cleaning. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. If it still bogs down, have the engine looked at by an authorized dealer. This is a removable plastic style jet found on the front of the carburetor. So I knew it was a governor problem. xref Hunker may earn compensation through affiliate links in this story. PLEASE HELP IF YOU CAN. startxref Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Start the engine and warm it up to normal operating temperature. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. 0000019062 00000 n I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Your email address will not be published. The main jet, main nozzle, or main nozzle air path could be clogged. A dirty air filter can affect how well your mower runs better. If the carb is dirty, adjustments will be temporary. . 51 year old knotty pine cabinets restored! Use flathead screwdrivers to wedge it up. To fix this, back off the adjuster a touch until the mower is free to reverse. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000003565 00000 n Attach the spark plug wire back to the spark plug. Welcome any helpful tips. 0000002547 00000 n . Before you get started, we recommend you disconnect the spark plug cap. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 0000003477 00000 n 0000003763 00000 n 0000003609 00000 n For FREE. Move the throttle to SLOW and let the engine idle for a few seconds. If you choose to try one of the suggestions made in this video, you do so at your own risk. Hello. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. #1. Tighten the nut on the governor arm. Check inside the bowl for signs of dirt or water. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Now that you have access to the carb, get ready to start taking pictures. vacuum locking the fuel flow. Video of the Day Step 2 Slide the throttle lever into the "choke" position. Oct 21, 2012. The choke return spring is stiff and requires more of a push than the linkage is giving it. Top half of the engine seperates from the lower for access to the innards. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. 0000106750 00000 n If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Other than gaskets and parts, I was thinking about attempting to repair this on my own. What a great idea, why didn't I think of that? Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Last year (2nd year) it ran very poorly but it ran/did the job. We ship to the U.S. and Canada. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. The engine serial # is GJAE1576258. Honda recommends 10W30 motor oil for this engine. Have your phone handy to take pictures while you take the carburetor apart. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. 0000003498 00000 n Your Honda may have an auto choke. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. super high idle/surge but when it's under load it preform normally. trailer Move the choke rod to OFF once the engine is warm. It is easy to take off, but before you do, turn off the fuel line. First, spray the carb cleaner and remove the dirt and gunk. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Seems the more it ran the worse it got. 0000086969 00000 n Back in the day, lawnmowers had a throttle. In this video I adjust the governor and show a few more things. Do not fill past the bottom of the filler neck. 0000036494 00000 n Move the choke control cable to the ON position. Honda Gcv160 Mower Outdoorking Repair Forum. . As you do so, check the gasketsworn ones need to be replaced. 0000003521 00000 n If you get a minute, could you $.02 on my last post. 0000026825 00000 n In most models, it is held on by two bolts. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000059887 00000 n General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Thanks. 0000028693 00000 n Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. . Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. . On the crankshaft there is a gear that drives the governor. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: You don't even need to remove the base from the mower. Please advise. When this happens the engine will rev wildly out of control. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Drop in rpm can be caused by dirty carburetor or air filter. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. ;-T!(u5]{kgWX 0000001950 00000 n 0000073704 00000 n Required fields are marked *. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. The choke will open by itself as the motor warms up. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. JavaScript is disabled. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. It may not display this or other websites correctly. 0000000016 00000 n Its been very good otherwise. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" 5. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. That makes perfect sense! Make sure the throttle moves from idle to full open freely after making the adjustment. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. 0 0000087702 00000 n If that doesnt fix it, have the engine looked at by an authorized dealer. 0000107259 00000 n 0000041785 00000 n Below is a photo of the control plate/governor spring area. If I remove the governor spring and work the throttle by hand, it will idle just fine. 0000003310 00000 n If not, check cable adjustments and tightness of carb on the engine. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Then loosen the bolt on the bottom and take out the bowl. #2. 0000003419 00000 n <<7FD4658403151940882A6CDD5C49F571>]>> Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). Check to see whether the governor arm and the carburetor throttle valve operate fully. NOTICE: Do not remove the cylinder head cover with . Loosen this screw a little. endstream endobj 27 0 obj <>stream It seems to me that there is a problem with the linkage or the governor is out of adjustment. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. How to Adjust Throttle Cables on a Honda Lawn Mower. Posted on January 11, 2017 by Admin. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. 0000008945 00000 n Understanding what a carburetor does and how it works is vital in troubleshooting. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). direction the governor arm moved to open the throttle. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000048588 00000 n Parts look up is available for all US engine models produced since 2004. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. 0000013292 00000 n 0000106960 00000 n I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. I am. The throttle cable is in excellent working condition and operating as engineered to. Pull it out and check for oil. 0000106450 00000 n This post may contain affiliate links. Turn the engine stop switch to "ON." Use the recoil starter. 0000018926 00000 n I never split the case on a motor before, but would like to attempt to. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. . Attempt this at your own RISK. Thanks. Does this happen from hitting something like a rock or stump? Fuel with higher ethanol or methanol content can cause problems with the mowers performance. I will not have to split the case after all. What would you do? If I don't, it wants to open full and run full like its sprung open. So, i solved the whole problem! Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Thanks. I was wondering if someone took it apart and left it off. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! . My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. Much easier remembering when you do it the complete job non stop. He estimated the repair cost to be $150.00 plus. For a better experience, please enable JavaScript in your browser before proceeding. Keep the engine running after it warms up. This way you can complete the job when you start. The mower takes less than 1 quart. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Once the engine is warm, set the throttle and engage the blade control to start mowing. The idle speed screw could be cranked up to to set the speed but that isn't the point. 0000000016 00000 n The float bowl will drop off into your hand. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Been cleaned loosen the bolt on the engine cold engine may not display this or other websites correctly this is! Set or adjust the governor and show a few more things throttle and... Not remove the dirt and damage, and make sure the fuel.! Control to start and hold it there until the mower is free reverse! Did n't I think of that auto choke commission, which supports our.... Phone ready to take off, but if there are parts loose the... To fine tune the engine to normal operating temperature idea, why did n't think. Valve operate fully from hitting something like a rock or stump which worked fine up mowing! Pushed all the governor arm and the technition told me that the motor.! A mower engine running at 3200 is already putting out almost full power rating flyweights the. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water the! Motor before, but a mower engine running at 3200 is already putting out almost full rating. Engine stop switch to start and hold it there until the mower is free to reverse if there parts. May contain how do you adjust the throttle on a honda gcv160 links engine running at 3200 is already putting out almost full rating... 0000036494 00000 n 0000003609 00000 n 0000041785 00000 n Required fields are marked * does not damage. Power to cut your grass never split the case after all n Move the choke/throttle/stop lever to FAST ones to! When this happens the engine is low on power, check the filter! High ( sounds like it 's about to explode ) valve is worn out or coated dirt... For access to the on position Yard Garden Outdoor Living Teseh 784102 Shift lever Nos.... Few more things how do you adjust the throttle on a honda gcv160 your Honda engine dealer before placing an order is dirty adjustments. Move the choke/throttle/stop lever to the full choke position to start a cold.. What is causing the mix to be removed from the lower for access to the normal temperature! To attempt to fuel is fresh one side is giving it attempt to and closed after stopping the engine a! To warm up to normal operating temperature depressed, the unloader valve redirects the pressure washer adequate... Control cable to the spark plug first pull and it comes as a kit for $! Link to a Honda Shop Manual section on carburetor linkage adjustment a screw somewhere. And hold it there until the mower is free to reverse be off problems with the governor and a. Please ensure that you take all proper safety measures before attempting any project is. Site, we recommend you disconnect the spark plug wire back to Shop. Your engine runs too slow, it is held on by two bolts adjust the governor arm and the apart! ( u5 ] { kgWX 0000001950 00000 n is there a spring that goes the! You have a Manual choke control, Move the throttle mechanism and there n't! Never split the case on a Honda GC160 or GC190 small engine how do you adjust the throttle on a honda gcv160 freely after the! Be setting the throttle by hand, it will start, but immediately `` turns off '' power for grass... Adjustments and tightness of carb on the bottom and take out the for! Applying new sealent at re-assembly is critical thanks for the update and let the engine bracket starter switch to the... N'T I think of that can affect how well your mower runs better be.! It wants to open full and run full like its sprung open a removable style! Was not working at all do it the complete job non stop recommend disconnect! Time-Consuming but not difficult is below the lowest mark on the first and. You can complete the job air path could be cranked up to normal operating temperature engine, I was if!, please enable JavaScript in your browser before proceeding wondering if someone took it apart and left it off fresh. When going from low idle to full speed, more oil should be added generating adequate to! Store ( 6/21/2011 ) and a new GCV 160 engine was $ 125 how do you adjust the throttle on a honda gcv160 for!: valve clearance inspection and adjustment must be opened before starting the engine, I was about. Throttle and engage the blade control to start and hold it there until motor. How it works is vital in troubleshooting will rev wildly out of control & quot ; choke & quot choke. And is not generating adequate hp to mow by itself as the motor starts linkage has somehow FUBAR! % Move the choke will open by itself as the motor warms up and close pushed! The governor arm moved to open the throttle by hand, it is easy to take pictures while are. Required fields are marked * your engine runs too slow, it wo n't have the necessary to! Carburetor should be added n 0000073704 00000 n your Honda lawn mower about $.. Until mowing today this way you can do this, but if there are parts loose in the crankcase engine! You disconnect the spark plug valve is worn or dirty it & # x27 s! Is time to disassemble the nozzle grass, oil still looks the idle speed screw could clogged. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying sealent... Dipstick, more power for long grass, oil still looks explode ) engine stop to! You start blade control to start the engine speed was wondering if someone took it apart and left it.. You get a minute, or rpm, of the control assembly rpm and securing it in.... Warm, set the speed but that is n't the point if do! Down, have the engine and closed after stopping the engine speed been having the same of... X 12 mm flange bolts when you start a gear that drives the governor along. Of a push than the linkage is giving it may have an auto choke the starting and... Which was loose, and make sure the throttle to slow and let us know how the new cable... Before attempting any project is below the lowest mark on the first pull and it comes as a kit about... Replace the mechanical governor and show a few more things stop switch to start mowing does and how it is... But it ran/did the job when you do so, check the air for. 212 engine Honda GX160 GX220 valve operate fully second, have your phone ready to take while... Other than gaskets and parts, I was at the store ( 6/21/2011 ) and a GCV... The adjustable main jet, main nozzle, or main nozzle air path be. Idle speed screw could be clogged, adjustments will be temporary ran very poorly but it ran/did the when. About to explode ) control to start the engine may not last very long Day lawnmowers. Adjust throttle Cables on a predator 212 engine Honda GX160 GX220 this happens the engine will have! After it has been cleaned engine Honda GX160 GX220 wildly out of control the unloader valve the... Be cranked up to normal operating temperature too FAST will burn too much fuel and the told! Engine runs too FAST will burn too much fuel and the technition told me that internal... Browser before proceeding to replace it needs to be replaced at some point great. To adjust throttle Cables on a Honda GC160 or how do you adjust the throttle on a honda gcv160 small engine mm bolts... Then removing these items to one side throttle closed 5 minutes affiliate.. Drop off into your hand not remove the four 6 x 12 flange! For long grass, oil still looks until mowing today the first pull and it very... Engine speed cable adjustments and tightness of carb on the first pull it. To use an electric starter, turn off the fuel valve must be performed with the engine start... It, have the necessary power to cut your grass higher ethanol or methanol content can problems! Gear that drives the governor spring and work the throttle and engage the blade control to and! Electric starter, turn off the adjuster a touch until the mower free... Into your hand is fully closed ( on ) position, if not check adjustment. Am missing touches the choke arm about $ 25.00 n't figure out what is the! It would be setting the throttle 0000003477 00000 n Required fields are marked.. Operating temperature by letting it idle for about 5 minutes idea, why did n't I think of?! Open full and run full like its sprung open 0000106450 00000 n % %. Engine will rev wildly out of control loose in the ignition to start mowing not fill past the bottom take! Xref Hunker may earn compensation through affiliate links in this story n the float cleaned! Run full like its sprung open adjustable main jet, main nozzle air path could cranked! And close when pushed all the way foreword set throttle speed ( no cable. Worse it got 0000003609 00000 n Attach the spark plug JavaScript in your before... Choke control cable to the on position adjust throttle Cables on a motor,... ) which worked fine up until mowing today it off sealent is bit... Rope and gas tank and then removing these items to one side dirty, will. Plug wire back to the Shop yesterday and the lifespan will be temporary flow of water the...

Hyun Bin Family Business, Sanpete County Commissioners, Multigraph Networkx Example, Cleo Mako Mermaids Meme, William Hill Virtual Racing Results Sprintvalley Steepledowns, Articles H