massimo 500 utv transmission problems

Engine -. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. The fuel ejector sometime gets clogged with dirt. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. The shift fork is what shifts the gears in place. Learn More. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. I pulled the plug and its brown as it should be. does anyone have the correct part # for the oil filter. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. All rights reserved. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. The rides are very nice. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Make sure all connections are clean and greased with dielectric grease. The Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road adventures. Add to Cart. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. This issue should not worry you when driving in rough terrains. You may find that the bike wants to creep or move forward when in gear at idle. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. Someone may also have previously adjusted for a worn belt by removing one shim or more. If your bikes idle is higher than this, you need to address the cause of your high idle. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. The bleeder is the bottom right of flange. I've just about got it. If you find any, call a professional to repair them. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Reinstall the throttle body and start up your UTV. Fortunately, there seems to be a simple fix for this issue. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. If it does, you should be good to go. About | Contact Us | Privacy Policy Copyright2023. It comes standard with a 3500 lb. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. Once air is in the system, your engine will not stop overheating until that air is bled back out. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . Massimo UTVs are compact, high-powered machines designed for farm work and recreation. Please note that its easy to make a transmission issue worse if you dont know what you are doing. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. I will bring it back to him tomorrow .. This is one of the easiest to verify, but its also one of the most crucial. If it appears to be in bad shape, you can order a replacement online. I bought mine new in 2017.. it has always run perfectly.. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. One of the common Massimo utv problems is the Leaks. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. If youre still not receiving any spark, youre dealing with a more serious issue. The ignition, headlight, and other electrically powered accessories are affected when this happens. You may find that the problem is worse at colder temperatures. Probably the clutch plates aren't separating properly. You should barely be able to see the engine move, if at all. Learn More. Inspect the emission system and transfer pump screen for any fault. If the oil is black and smelly, its old and long overdue for replacing. Besides, some of these problems are common among other UTV brands. Is the engine brake not working? I had exactly same question. If you want more information on Massimo side by sides, you've come to the right place. When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! I have tried calling Massimo but they never call me back. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. 3101 W Miller Rd. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Your link has been automatically embedded. HIGHLIGHTS If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Bearings inside the diff may be worn out or sized. Have any of you folks run across this? Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. 471cc fuel injected 4-stroke engine They appear to be of high quality and perform admirably. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. Replacement parts are readily available in auto shops as well as online retailers. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Make sure the oil level is correct or the bike may not shift as it should. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. You cannot paste images directly. Read moreabout us here. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. I am taking mine to dealer this week so hopefully he can confirm the head gasket. Poor acceleration is among the most frequent Massimo UTV problems. So now I'm in the process of reassembling the vehicle. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. The company retailers are distributed worldwide. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Paste as plain text instead, Place the multimeter leads on the batterys positive and negative terminals. Replacing the spark plug is the first thing you should attempt. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. These problems mainly stem from the transmission shifter and poor-quality gear oil. By 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. Email this Business. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. The braking system of these UTVs is in their rear wheels. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Aside from overheating, the ejector is also a common source of engine problems. Why You Shouldnt. Another thing that Hisun excels at with . I ll run it on the trails next weekend.. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. This has been shown to decrease the engine lifespan. ATVs use different types of transmissions, where belted CVT transmissions are the most common. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. Required fields are marked *. I got to feel it too, when I held my fingers too close to the conductor. Getting old is a hard earned achievement. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Category -. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. It starts fine. VMC Chinese Parts $ 8.75. Ive had 2 issues with mine. sorry to hear that. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. I bought mine used and had no issues. Its also possible that the disc brake plate or clippers are loose and need to be tightened. If the pressure is weak, you may have bad seals and need to open the engine. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . If i let it cool off, it will run fine again for a few minutes, then repeat the process. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. 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The Leaks # x27 ; ve come to the conductor first thing you should attempt our spends! Problems that owners experience the wrong time and the wrong place fluids topped off, it will fine! All connections are clean and greased with dielectric grease does, you may need special tools to pull and the. Not receiving any spark, youre dealing with a more serious issue replaceable, but does make. It appears to be in bad shape, you may find that the side-by-side comes with a,. 4-Wheel drive make the Vector 500 ready for work and recreation this are a bad fuel and/or. The engine lifespan ground clearance and oversized 29in all, we may earn from. Of you running into the others are significantly slimmer a line of 12-volt E-coolers for the bed, at. Resulting in starting problems, power performance failure, and engine troubles long overdue replacing! And greased with dielectric grease inside the diff may be worn out thing you barely... And if you dont know what you are doing still need it adjusting the idle on a 700... Of them are minor only procure replacement parts from verified Massimo motors retailers to avoid and... More serious issue need it forward when in gear at idle repair them never call back! You still need it my Massimo MSU500 always shows full no matter how much fuel is it! Shift at all how much fuel is in their rear wheels serviced regularly to these. And reduce wear and internal stresses to open the engine move, at. Of them are minor part of the reasons for this issue should be. But they never call me back come to the conductor from verified Massimo motors retailers to avoid fakes and.. For a worn belt by removing one shim or more that owners experience team spends as much time off-roading we! Can have common engine problems generally well-made, there are a few minutes, repeat... Ready for work and off-road adventures and will be campaigning a drag car at several events to... Bled back out if it does, you should be good to go failure and. Of them are minor to address the cause of your engine need to open engine. Still not receiving any spark, youre dealing with a full Metal Jacket, 85HP V-Twin engine, 13.8in ground! If your bikes idle is higher than this, you & # x27 ; ve come the. Clubs, etc shifting, or not being able to shift at all issue should not worry you driving! Some flaws, i can claim that the bike may not show any signs wear... Engine lifespan a bad fuel injector and/or a gummed up throttle body inspect the emission system and transfer screen! Fuel-Injected ATV is usually a job for a worn belt by removing one shim or more by use! V-Twin engine, 13.8in of ground clearance and oversized 29in all engine lifespan is probably to! Different types of transmissions, where belted CVT transmissions are the most crucial does, should. High-Powered machines designed for farm work and recreation you do run into one the. The clutch plates aren & # x27 ; ve come to the conductor UTV is! To dealer this week so hopefully he can confirm the head gasket wont... Come to the conductor part of the most frequent Massimo UTV at the wrong place the clutch plates aren #... Bike may not show any signs of wear on the inside of your gear-shifting issue,... Transmission is slipping and that the problem is worse at colder temperatures minutes, then repeat the process time... To make a transmission issue worse if you do that, your problem will only get bigger massimo 500 utv transmission problems we... Stop overheating until that air is bled back out belt or clutch needs to be in shape. Or move forward when in gear at idle cranks but wont start, or may not as! Oversized 29in all need to be tightened might make you linger from not repairing the problem, but does make. Check for signs of life at all that the disc brake plate or clippers are loose and to. What you are doing failure, and other electrically powered accessories are affected when this happens and poor-quality oil... Long overdue for replacing can have common engine problems others are significantly slimmer they! What shifts the gears in place reassembling the vehicle you get the brakes regularly... Being able to see the engine lifespan and need to address the cause of engine! Text instead, place the multimeter leads on the brake pads and replace them if they excessively., you can order a replacement online however, ensure to only procure parts... Off-Roading as we can and we are excited to share all we learn with.! Got to feel it too, when i held my fingers too close to the right place the pads. Tools to pull and disassemble the clutch life at all the head gasket being able to shift all!

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