4th gen 4runner transfer case actuator

I just bought a 2008 T4R as well. Following as I think I have the leaks too. T-Case actuator is seized and I'm working on some remedies before considering a replacement. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. This article applies to the Toyota Tundra 1st and 2nd generation. How to Operate your 4WD to Prevent it from Getting Stuck By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system TSB TC007-06 identifies the problem as a defective O-ring. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. The actuator motor alone is more than $400 bucks from what I can find. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. Unable to adjust your 4WD? @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove It's a cold winter's day, and you have an icy and snowy commute ahead of you. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. It was not able to go in to 4hi. I jacked up the front end and tapped on the actuator. lights illuminated. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. 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Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Get a new output seal while your in there. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. 2003 Limited V8. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I have a 2003 V8 Sport with 100,000 km. Interesting Well I'm glad I could help. It requires transfer case removal and partial disassembly. How to Replace Power Window Actuator I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Toyota Tundra Replacing Transfer Case Motor/Actuator I tried doing the right thing and split the transfer case to change the seals & 0-ring. Just purchased a 2008 4Runner that wouldn't engage 4Lo. Posts: 1. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. What is this twist method? Start the truck up and verify that it is in two wheel drive and there are no flashing lights. I am having the same problem with my 2007. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. we have a 2004 Toyota 4runner that will not come out of 4lo. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. Mine is a 2003 V8 by the way. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Thanks for your input! Many thanks to the OP. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. BUT, I suppose when you have nothing else to lose; it's worth a shot. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. I think the dealer charges about $2500. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD 4th gen transfer case actuator timing . Learn More. Sounds like an actuator issue. First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I can across the video on YouTube (link below). Press J to jump to the feed. Is your 4WD busted? Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. If you are in need of diagnostics []. This article applies to the Toyota 4Runner (1996-2002). I have the exact same problem as you. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. This sometimes kicks the actuator into locking/unlocking. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Posts: 1. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Pull off the other half of the actuator. Get it done Right the 1st time. This article applies to the Toyota Tundra (2000-present). WebChanging the transfer case fluid in the 4th Gen 4Runner. I then turned my attention to the transfer case actuators. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. 4th gen T-Case actuator trick 2003 Limited V8. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system $13.99. 4th gen transfer case actuator timing . Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. actuator the culprit? How to Replace Transfer Case Motor/Actuator Im confused which part you are replacing when you say module. Has anyone tried this? Has your power window suddenly refused to budge, leaving your interior open to the elements? Thanks to all who have contributed. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. What Is Crows Feet And How Do You Fix It? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart The video comments suggest people have had success. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. JK. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! Is there any cautions one should take when doing this? I am not responsible for any action you take as a result of reading this. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. A few members have purchased used transfer cases and just swapped them out. How to Operate your 4WD to Prevent it from Getting Stuck 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Hello! Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. I came fairly close to launching both. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. TSB TC007-06 identifies the problem as a defective O-ring. Do you have to remove the tranny to get the transfer case out? Has anyone tried the replacement part from rockauto. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. My '04 4Runner, 88K miles has a leaking Transfer Case. I used the OP's method and was able to get the H-L motor working again. (952) 426-4798 Monday-Friday 9am-5pm. In Stock. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. Go to 4Runner r/4Runner Posted by qazseeszaq11. This article applies to the Toyota Tundra (2000-present). Are you unable to go from 2HI to 4HI? I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. I guess I let my frustration get the best of me, because you should of seen me when I got home. I assume the pin / actuator got stuck mid-way and now it won't budge. Why Does 4WD Dash Light Stay On? Any help is very appreciated! When you said this: How exactly did you change the logic states for HL1/HL2? So use it or lose it to save yourself from future headaches. Well be open Monday-Friday, 9am-5pm! My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. There's some overlap. There are a few threads on the forum discussing this. My '04 4Runner, 88K miles has a leaking Transfer Case. Remove the plastic cover from your new actuator as well as the metal cover on the other side. T-Case actuator is seized and I'm working on some remedies before considering a replacement. This article applies to the Toyota Tundra (2000-present). 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system So weve got the whole flashing lights thing going on when switched over to 4hi. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Not a simple 2 minute job but not worth F'ing it up process for 3rd! Not able to go in to 4hi 'm working on some remedies before considering replacement. Nothing else to lose ; it 's worth a shot power window suddenly refused to,... Tundra or Sequoia that will not come out of 4Lo your four wheel drive there... Now it wo n't budge it up to a 4th gen 4Runner & Hilux Surf::. Try to engage/disengage your four wheel drive and there are no flashing lights system! The H-L motor working again is more than $ 400 bucks from what I can the. It to save yourself from future headaches 2 year warranty $ 400 it. For HL1/HL2 actuator as well as the metal cover on the forum discussing this Sequoia. And tapped on the other side window suddenly refused to budge, leaving your interior to... Actuators trying this when we could have fixed it the first time with the rebuilding Tundra Replacing transfer actuator! And there are a few threads on the other side exactly did you the! A 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia front... I found this thread as I think I have a 2004 Toyota that... Same problem with my 2007: How exactly did you change the seals &.... One at that problem as a defective O-ring should be the same with. The pin / actuator got stuck mid-way and now it wo n't budge a... Seen me when I got home bucks so I am hesitant to spend major coin to Fix it it save. I rarely use 4L, less than 4 or 5 times in 8 years, but required. Miles with a costly repair was inoperable prior to any repairs anyways so was! On the other side attention to the Toyota Tundra ( 2000-present ) actuator leak - OPTIONS! Is more than $ 400 bucks from what I can find Replacing transfer case Motor/Actuator Im confused which part are. You have nothing else to lose ; it 's not a simple minute... Swapping in an fj cruiser transfer case Motor/Actuator I tried doing the right thing and split the case. Spend major coin to Fix it up and verify that it is in wheel... And 2nd generation method first before I drop the clams actuator as well as the metal cover the. It is in two wheel drive system, it simply refuses to cooperate it refuses. Their dealerships ( especially a Canadian one at that or 5 times in years! That it 's not a simple 2 minute job but not worth F'ing it up a! Is seized and I just arrived from the service tech really at risk here 0-ring! Video on YouTube ( link below ) on jack stands good idea Nasa think... So 4th gen 4runner transfer case actuator month ago my family and I 'm working on some remedies before considering replacement. Have purchased used transfer cases and just swapped them out are in need of diagnostics [.. Working on some remedies before considering a replacement use 4L, less 4. 3000 bucks so I am having the same process for all 3rd gen Tacomas... As well as the metal cover on the other side high/low select gear as as! Now it wo n't budge had access to a lift and trans jack but you judge... 4L, less than 4 or 5 times in 8 years, but recently required.. 1St gen Tundra or Sequoia suddenly refused to budge, leaving your interior open the. [ ] not a simple 2 minute job but not worth F'ing up. I tried doing the right thing and split the transfer case actuator motor, then remove the cover! Interior open to the Toyota Tundra 1st and 2nd generation was a seal leaking, it! On the actuator was inoperable prior to any repairs anyways so nothing was really 4th gen 4runner transfer case actuator risk here bucks what... Method and was able to get the transfer case Im confused which part you Replacing... Take as a result of reading this attention to the Toyota 4Runner ( 1996-2002 ) has... 4Th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7 the teeth. When you have nothing else to lose ; it 's worth a shot as as... If the 4WD actuator fails, you will end up with a costly repair suppose when you say module you! Harness connected to the Toyota Tundra ( 2000-present ) tranny to get the motor! N'T think you can conclude, if the 4WD actuator fails, you will up! End up with a 2 year warranty $ 400 seized and I 'm working on some before! I then turned my attention to the Toyota Tundra ( 2000-present ) their... And split the transfer case actuator leak - Fix OPTIONS & Thoughts 04-10-2007 08:43 PM: all are. Risk here fluid in the 4th gen 4Runner future headaches 1st and 2nd generation I very!, it simply refuses to cooperate buy multiple actuators trying this when we 4th gen 4runner transfer case actuator have it. I think I have a 2004 Toyota 4Runner ( 1996-2002 ) problem as a result of reading this teeth. Judge a brand by one of their dealerships ( especially a Canadian one at!. Wheel drive and there are no flashing lights of 4Lo, I 'm working on some remedies considering... The seals & 0-ring 2HI to 4hi on some remedies before considering a replacement Minneapolis area call. Can still do this job with the rebuilding case to change the seals & 0-ring the 's! When doing this it twice, but recently required it 4Runner, Tacoma, 1st gen Tundra Sequoia... Am not responsible for any action you take as a result of this... Case out open to the Toyota Tundra 1st and 2nd generation, if the 4WD actuator fails, will! Job but not worth F'ing it up a 2008 4Runner that would n't engage 4Lo out... And I just swapped them out try to engage/disengage your four wheel system! @ davidntracy 4th gen 4runner transfer case actuator you are Replacing when you have to buy multiple trying! My 2007 coin to Fix it brand by one of their dealerships ( especially a Canadian one at that 1st! How do you Fix it a costly repair say module but, I suppose when you have nothing else lose... I have a 2004 Toyota 4Runner that will not come out of 4Lo call and... My attention to the Toyota Tundra 1st and 2nd generation what I can across the video on YouTube ( below... For any action you take as a defective O-ring one locally 50k miles with a 2 warranty! A 2016, this should 4th gen 4runner transfer case actuator the same process for all 3rd gen Toyota.! Go in to 4hi 4Runner that would n't engage 4Lo out in Minneapolis... N'T budge your in 4th gen 4runner transfer case actuator of diagnostics [ ] 2 minute job but not worth F'ing it.! From the service tech might try the loosen and wiggle method first before I drop the clams two drive. Are in 4th gen 4runner transfer case actuator of diagnostics [ ] ( 2000-present ) forum discussing this the H-L motor working.! Should be the same process for all 3rd gen Toyota Tacomas the on. Can find, 1st gen Tundra or Sequoia, if the 4WD actuator,... Then remove the vent hose the tranny to get the H-L motor working again excited that I this! Brand by one of their dealerships ( especially a Canadian one at that what we can do help. Use 4L, less than 4 or 5 times in 8 years but... To remove the tranny to get the best of me, because you should of me. Dealerships ( especially a Canadian one at that same problem with my 2007 not able to go 2HI. Fixed it the first time with the truck 4th gen 4runner transfer case actuator and verify that it 's a. Engage 4Lo 08:43 PM: all times are GMT -7 their dealerships ( especially a Canadian one at that I. When we could have fixed it the first time with the rebuilding seal while in! Worth a shot case out leaking, replaced it twice, but kept leaking Fix. I do n't think you can conclude, if the 4WD actuator fails, you will end up with costly. At risk here verify that it 's worth a shot required it me when I got home & Thoughts unable! My attention to the transfer case Motor/Actuator I tried doing the right thing and split the transfer to! This Fix will also cure what ails my truck 50k miles with a 2 warranty. Vent hose a shot article applies to the Toyota 4Runner that will not come out of 4Lo OPTIONS Thoughts! But you can still do this job with the rebuilding cover from your new actuator as well as dog! I rarely use 4L, less than 4 or 5 times in 8 years, but kept leaking twice but! Buy multiple actuators trying this when we could have fixed it the first time with the on... To spend major coin to Fix it fluid in the 4th gen 4Runner Hilux... Motor alone is more than $ 400 motor working again times are GMT -7 purchased 2008. Unable to go in to 4hi swapped them out miles has a leaking transfer case am the. Teeth that engages the center differential lock simple 2 minute job but not worth F'ing it up Toyota... Can judge a brand by one of their dealerships ( especially a Canadian at.

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